iCast ERP - Foundry Management Software

Our software solutions for foundry industries- ‘iCast’, iCastPRO & iCastENTERPRISE are developed under the consultation of leading foundrymen, foundry professionals and management consultants. It has successfully implemented and working in various foundries. In a very short time span iCast has been very popular and favorite Foundry Software for production and management among the foundries. Smart analysis reports and BI reports generated by iCast has been proven enormous help to foundry owners and managers in overcoming challenges like data capturing and analysis of the data and taking business decisions. This software provides solution to almost all the basic day to day needs and requirements that arises in a foundry. It covers all the major functionality of the foundry industry.

The benefits of employing ‘iCast’-Foundry Management Software

Standardization Of Business Processes like Operational and Outsourcing Processes
Improvements in Efficacy in Information and Data Management Due to Real Time Access, Transparency as well as Controlled Data Management
Supply Chain and Value Chain Optimization will Result in Cutting Down Excess Inventory Costs, Consumable Costs and other costs
It will be proved a Handy Tool For Decision Making
Business Analysis and Business Intelligence (BI) Reports can be generated on a click
It will definitely Give an Edge Over Competitors

Why iCast ?
So, what makes iCast so special? And why?

Developed by foundry professionals & consultants with the help of several foundrymen
ERP is developed exclusively for foundry industry. Usually people take readymade software and then try to convert it according to the foundry industry. Statistics says that such softwares are not successful in the industry due to the complexity of the foundry process.
Final product released after many number of iterations and practical trials- Hence, the product is bug free, has user Friendly UI and rich in user experience
Developed using latest technological concepts
Competitive pricing
Easy up gradation from one module to another (From inventory module to pro or from pro to enterprise edition)
Customizable solution up to large extent

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MODULES

Masters

Customer Master
Supplier Master
Pattern/Die Master
Casting Master (Specification & Drawing )
Raw Material Master
Foundry Return Master
Grade Master
Charge Master
Service Item Master
Set Master
Casting / Raw Material Rate Master
Other Masters Like City, State, Country, UOM, Rejection Reason etc...

Stores / Inventory Management

Store Indent
Goods Receipt
Raw Material Rejection
Store Inventory/Stock (Location/type based)
Department Wise Issues
Returnable / Non returnable Gate pass

Jobwork Outsource

Job work Rate Contract
Annexure-II
Job Receipt
Job Work Reports

Charge Calculation

Item wise Chemical Composition
Master Charge Preparation
Least Cost Charge Calculation
Real Time Charge Calculation

Machinery Maintenance

Machine wise Preventive Maintenance (Daily / Weekly, Monthly, Quarterly, Yearly)
Break Down History and Analysis
Equipment Calibration
Annual Maintenance Contract (AMC)

Mold Preparation (Lost Wax)

Wax Pattern Production
Pattern Assembly (Tree Making)
Stucco Material Application
De-waxing

Pattern/Die Management

Pattern/Die Code Generation
Drawings
Pattern/Die Issue/ Return
Pattern/Die Transaction Report
Pattern/Die Location

Item Evaluation sheet

One Time Development Cost & Time
Recurring Cost & Frequency
Quality Inspection Cost & Frequency

Planning

Pending Order to Pour
Monthly/Weekly Production Plan
Daily/ Melt wise Production Plan
Mold/Core planning
Raw Material Procurement Plan
MIS Report Related to Planning

Quality Control and Inspection

Chemical Prop Testing

Spectro-Analysis
Sand Testing

Physical Prop Testing

Hardness Testing
Microstructure Testing

Reports and Certification

Chemical & Mechanical Test Certificates
Casting Rejection Analysis
WIP Rejection Analysis
Customer Rejection Analysis
Raw Material Rejection Analysis
Sand Type Wise Rejection Analysis

Internal Reminder System

Using iCast one user can send reminders to other user.

Automatic Notifications

System will provide notifications in diff- erent scenarios such as low inventory, New Order Entry, Regarding Prod etc...

Internal Reminder System

Customer Inquiry Management
Quotation Generation
Order generation
Order Ammendment
Order Acceptance
Pro-forma Invoice Generation
MIS Reports

Purchase

Purchase Indent
Purchase Order
Purchase Invoice
Vendor performance

Production / Rejection

Mold Production
Core Production
Casting Production
Mold/Core Rejection
Casting Rejection Entry
Heat Properties

Sales / Dispatch

Sales Invoice
Challan Receipt
Packing
MIS Reports

Export

Custom / Commercial Invoice
Packing List
ARE 1
Annexure C1 / Self Sealing Annexure
Bank Forwarding Letter
Export Value Declaration
Duty Draw Back Declaration (DBK)
Statutory Declaration Form (SDF)

Other Functionalities

Labor Contract
Integration with Tally
Graphical Presentation of Reports
Integration with PLC\Third Party Devices
Customer Complaints Module
Biometric Attendance integration
Spectro integration
Email Scheduler
Auto Backup

Testimonials

Check out some of our customer Reviews

Foundry is a complex industry where processes are guided by different stages; it’s difficult to keep a tight check on minor but important aspects. And iCast is a big HELP!!! It is like having a personal assistant. From inquiry, stock, production, sales to pending orders, everything just a click away. I am happy that someone took efforts to go in the intricate detailing of sorting out the foundry processes in a coded form just to surprise you with dynamic results.

Fitcast Founders & Enginners Pvt Ltd

Shruti Andrutkar

The good thing about this people is they will always try to help you! During the times of installation and implementation we faced many challenges, the biggest of all is time taken. It takes lot of time and resources to make ERP work at your company and many times we get frustrated as well but at the end this tool- iCast is a boon- especially when it comes to daily reporting! We are really happy now with the product and the services. And YES, I would recommend all foundrymen to get this product installed. !!

Grey Nodules

Mr. Kamlesh Patel

Handling daily affairs, keeping records in excel and producing report on daily basis - being a small / medium size foundry is really a time consuming job. Initially we were really skeptical about successful implementation of an ERP as foundry process is really complicated to understand and that to for an IT company. But these people have really worked hard to understand the nitty-gritty of foundry industry and have developed this excellent tool exclusively for foundries and now iCast has become as an essential tool in our day to day activities. We request you to prepare help files/ FAQ for further reference. !!

Styro Steel Cast Pvt Ltd

Mr. Dilip Savalia